Turnkey Sugar Plants

More than 20 years of experience installing sugar plants on a turnkey basis with the latests technology.


In our turnkey projects we follow a rigurous process for implementing the project in a fast and precise manner, always putting the satisfaction of our customers first.
Our turnkey sugar plants have provided our clients higher than average performance in their regions, as well as reliability throughout the years.

Project Example - Vijay Sugars 2500 TCD Plant


Project Duration


Total Weight


In-House (Tonnes)


Total Piping Length

Vijay Sugars was commissioned in 2013 as one of our latests sugar plants in India. It boasts an efficient a 4 mill tandem, the latests technology in process house, and a highly efficient 12.5MW Co-Generation power plant.

With these specifications, Vijay Sugars stands as one of the examples of our high quality equipment installed over the last decades all over India and abroad

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Milling House

Provided the unloading, preparation and milling equipment for the sugar plant, in order to extract the cane juice from sugar cane.

The mill tandem was made of 4 (expandable to 5) mills made of cast steel & forged steel capable of crushing up to 113 tons of sugar cane per hour

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Process House

Provided the clarification, evaporation, and crystallization equipment in order to process the sugar juice into a the final crystallized product.

The main equipment included latest technology of short retention juice clarifiers, falling film evaporators, fluidized bed dryers, and continuous vacuum pans.

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Co-Generation Power Plant

By using the by-product of the milling of the sugar cane (bagasse), the co-generation power plant produces electricity & steam for the sugar plant operation.

The boiler has a maximum output capacity of 70TPH, and the turbine is able to generate up to 12.5MW of power.

List of executed Turnkey Sugar Plants

Kay Bouvet Engineering has executed numerous turnkey sugar projects across India over the last 20 years, including co-generation power plants and ethanol distilleries:

  • Sugar Plants up to 10,000 TCD for Bajaj Hindustan Ltd.
  • 6250 TCD Sugar plant with 34 MW co-generation power plant for Rana Sugars
  • 2500 TCD sugar plant for GM Sugar along with 12 MW Co-generation power plant
  • 2500 TCD Sugar Plant for GMR Industries Ltd.
  • 2500 TCD Sugar Plant for Shivratna Udyog with 12.5 MW Co-generation power plant
  • 2500 TCD Sugar Plant for Markandeya Co-op Sugar Mills
  • 3500 TCD Sugar plant for Shree Basaweshwar Sugars Ltd.
  • 8400 TCD sugar mill with 44 MW co-gen power plant under execution for Mashkour Sugar, Sudan